How to Build a Foam Cosplay Helmet! (For Honor game)



For his E3 costume builds, Frank worked with foam fabricator Evil Ted Smith to make three awesome cosplay helmets. Ted joins us this week to show how he turns sheets of cheap floor foam into shapely sci-fi and fantasy helms. It’s not too difficult!

Find more of Evil Ted’s work here!

Shot and Edited by Joey Fameli
Music by Jinglepunks

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Tested is:
Adam Savage
Norman Chan
Simone Giertz
Joey Fameli
Adam Isaak
Kishore Hari
Patrick Norton
Frank Ippolito
Sean Charlesworth
Jeremy Williams

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All Comments

  • Find more of Evil Ted's work here! http://eviltedsmith.com/

    Adam Savage’s Tested June 19, 2020 12:24 am Reply
  • Imagine using this to make cayde-6's face I need to save this for when I'm older and can do this

    Aspen Animations June 19, 2020 12:24 am Reply
  • i personally think that Regrettable Props on youtube's template is way easier and free. plus he has a lot more great templates, all for free

    chipotle games June 19, 2020 12:24 am Reply
  • I'm attempting a helmet for the first time, glad I found this video. 😀 I love how encouraging Mr. Smith is and how the presenter asked such specific questions.

    Liz Villegas June 19, 2020 12:24 am Reply
  • it would be helpful to put all the items he used in links or details below. barge cement? barrs cement? heat gun? what kind? where to get? etc.

    Splash Designworks June 19, 2020 12:24 am Reply
  • I would give my left pinkie to just learn everything from these guys.

    ulises herrera June 19, 2020 12:24 am Reply
  • Is that a voltron LD helmet?!?

    Edit: nope its not

    rarr_im_a_dinosour _grrr June 19, 2020 12:24 am Reply
  • https://youtu.be/K_D1J5S4C28
    👉🏽Hello Family Warcraft Hammer TUTORIAL is Ready on YOUTUBE pls watch… Subscribe… Like… Comments and Share for more update🤝🏽🔥🔥🔥🔥🔥🔥

    🙏🏼Thank you

    Sypro Films GH June 19, 2020 12:24 am Reply
  • I bought the patterns and they didn't line up and wouldn't match up at the seams, I could've been doing something wrong but I had to edit the edges a lot in order for the seams to match up.

    Dino June 19, 2020 12:24 am Reply
  • Hello! I’m looking for some foam for my punch sensor metal plate i need some foam cushion to avoid injury the arm when punching it.

    Could you give me any suggestions of what types of foam I should experiment with? I was thinking to use some high density foam as the inner layer and some softer foam as outer layer would really appreciate any suggestions or tips.

    Thanks.

    Emilio X June 19, 2020 12:24 am Reply
  • What glue you use?

    Nathchelle_06 June 19, 2020 12:24 am Reply
  • alguna persona que me regale las plantillas jeje

    Jefferson Pineda June 19, 2020 12:24 am Reply
  • Nerve gear

    Bore: The Dark World June 19, 2020 12:24 am Reply
  • What density and thickness foam was he using?

    Nick Burdick June 19, 2020 12:24 am Reply
  • Can't Believe I Barely Discovered This Channel, I Love What You Guys Do! Thanks For All The Great Tips!! Somebody Like Me Really Appreciates The Advice You Gather! Keep'Em Coming

    e1tv films June 19, 2020 12:24 am Reply
  • What if you don't have a heat gun?

    Chad Gautreau June 19, 2020 12:24 am Reply
  • Frank… you asked exactly all the questions I would be asking if I were there…which means I get to learn all the information that is usually lacking in other videos. That makes this video so much more useful. Thank you, thank you, thank you!

    dhclark76 June 19, 2020 12:24 am Reply
  • What was the glue called

    dj jarvis gamer June 19, 2020 12:24 am Reply
  • What size sheet of paper did you use? I must know please

    ORION PAX June 19, 2020 12:24 am Reply
  • Очень познавательный канал.

    Александр Листратов June 19, 2020 12:24 am Reply
  • Has anyone used this template on a 5mm and 6mm foam?

    iicustoms June 19, 2020 12:24 am Reply
  • Im 6'3, 312lbs but not all muscle, what would be a great cosplay for me? Any character.

    Crankbait Baron June 19, 2020 12:24 am Reply
  • How sturdy is it?

    Tamim Quadir June 19, 2020 12:24 am Reply
  • Where do you get the blueprint?…

    Mustafa Rahim June 19, 2020 12:24 am Reply
  • wie heißen diese matten? und wo beckommt man diese? wie heißt der kleber den?

    Mücke Mark June 19, 2020 12:24 am Reply
  • I have a project that I am wanting to work on over the next year or two. I am wanting to design a modular suit of armor out of foam. Use a mini Metal Foundry to heat up smelt aluminum cans and use the modular foam pieces as casts for the metal armor. With that being said here is where my question comes in.

    Question for Adam Savage: Do you know if the foam used in this video works well for casting? Have you ever attempted to cast one of these foam helmets? Would you be willing and or interested in making a video where you cast one of the basic helmet designs?

    One of my intuitive concern is that the foam may be to thick for practical purposes of actually wearing the armor and it would be incredibly heavy. With that being said, I had thought about possibly sanding down the foam first and making it thinner. Then once armor is in place see how it feels and possibly place foam inserts inside to help make the armor a bit more comfortable.

    Second question for Adam Savage: What are your thoughts on this kind of process for designing armor?

    Thanks for the time and effort you have put into making these videos. They have really given me a few good ideas to start with.

    Michael Adams June 19, 2020 12:24 am Reply
  • Ugh, Norm…

    Just…just…assume that most people interested in this sort of thing understand English and how accomplished the craftspeople involved know how to 'hear words and follow instructions'

    I'm sure the intention isn't to presuppose viewers are mentally deficient, but then again, I doubt that that's your call, buddy and the whims of 'higher ups'.

    You seem like a good guy, but I see a whole lot of "Here's some super-simple instructions from so many expert people" and let's lay the exact same things out – AS IF YOU'RE APPEALING TO PEOPLE WHO SHOULDN'T – FRANKLY – HAVE ACCESS TO SOLVENTS, KNIVES AND POWER TOOLS.

    We have eyes. We have ears.

    You're a lucky bugger landing such a sweet job.

    And relax your shoulders.

    Your posture elicits undesirable folk to have a go at you.

    I realise the almost hypocritical nature of this comment, but I mean no malevolence.

    Pip pip cheerio

    🙂

    Trojan McCoy June 19, 2020 12:24 am Reply
  • What the glue at 9:47?

    Сашка Белый June 19, 2020 12:24 am Reply
  • ive tried barge in a squeeze bottle but it melts the bottles ive used.

    onerian June 19, 2020 12:24 am Reply
  • How about a Roman Soldier helmet?

    Lee Darin Jr June 19, 2020 12:24 am Reply
  • "the have to be chiral" ^_^ nice org chem word drop

    Alan Reed June 19, 2020 12:24 am Reply
  • That is a weird looking Adam

    Matteo Bizzi June 19, 2020 12:24 am Reply
  • could you use paper mache to cover it?

    Pepsi Man June 19, 2020 12:24 am Reply
  • "…you get 4 pieces and that's plenty to make a costume" i made a batman costume and 16 pieces barely cut it

    Matt Stew June 19, 2020 12:24 am Reply
  • I thought it was a Magneto helmet from an x-man 😄

    Николай Вершинин June 19, 2020 12:24 am Reply
  • I'm going to be cosplaying a character w a helmet soon and I can't find it online anywhere to purchase so I decided I'll make it. This is so helpful!! I'm excited to start working on it now I've never made my own cosplays

    Turnish Watson June 19, 2020 12:24 am Reply

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